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Brewhouse Turnkey with Heating Exchange

    Brewhouse Turnkey with Heating Exchange

    Brewhouse Turnkey with Heating ExchangeSpecificationBrewing capacity per batch1000LBatch per 24 hours1-6 batchesVessels of Brewhouse-2vessels-3vessels-4vesselsHeating way-Electric heating-Steam heating-Gas direct fired heatingTanks Size-Standard-Customized by customer’s workplaceControlling way of whole system-Semi automated-AutomatedTemperature controlling of tanksAutomatedElectric parts and motorsTop quality or imported brandMaterialFood grade SS304 or 316Installation service on siteYESWarranty date3 yearsVoltageCustomized by requirementProduction Description Aelt is your loyal par...
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Brewhouse Turnkey with Heating Exchange


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Specification


Brewing capacity per batch

1000L

Batch per 24 hours

1-6 batches

Vessels of Brewhouse

-2vessels

-3vessels

-4vessels

Heating way

-Electric heating

-Steam heating

-Gas direct fired heating

Tanks Size

-Standard

-Customized by customer’s workplace

Controlling way of whole system

-Semi automated

-Automated

Temperature controlling of tanks

Automated



Electric parts and motors

Top quality or imported brand

Material

Food grade SS304 or 316

Installation service on site

YES

Warranty date

3 years

Voltage

Customized by requirement


Production Description

 

Aelt is your loyal partner to fulfill your brewing dreams. Whether you are purchasing your first brewhouse, expanding an existing workshop or upgrading your current equipment, we are ready to provide you with fully customized brewing solutions.

 

With in-depth professional experience, our dedicated team ensures all equipment is tailor-made for your demands and built for long-term service. Our standard brewhouse catalog covers 5BBL, 7BBL, 10BBL, 15BBL and 20BBL specifications. With reliable and durable system design, you can kick off your brewing business effortlessly.

 

Every brewing project supports full-process exclusive customization. Our professional team can conduct on-site configuration and follow your project from initial conception all the way to final commissioning and operation.

 

We design complete brewing systems and standardized production processes according to your investment budget and practical demands.

 

- A wide range of vessels and combined configurations are available: multi-functional tanks (combined mash agitator & lauter tank, combined boiling kettle & whirlpool tank), as well as independent process tanks including mash mixing tank, lauter tun, boiling kettle, whirlpool tank and hot & cold water tanks.

 

- Fully piped and wired with complete valves and sensors.

 

- Equipped with sanitary centrifugal pump systems.

 

- Separated independent CIP system configured for each single tank to effectively avoid cross-product contamination.

 

- Master brew interface control system with touch screen panel is available.

 

- Integrated operating platforms and staircases form a compact unit together with tanks. The walk-on surface adopts perforated and sectional structure to prevent slipping.

 

- Automatic lautering and automatic water mixing systems are equipped as standard.

 

- High-quality insulation materials are adopted: 80mm rock wool or PU insulation.

 

- Exquisite welding and polishing: full argon shielded welding with polishing precision up to Ra 0.6μm.

 

- World-class electrical components: PLC control system, touch screen panel, push-button circuit breakers, solenoid valves and other pneumatic parts.

 

- Premium wear-resistant materials: inner shell in 3.0mm SS304, outer shell in 2.0mm Stainless steel.

 

Fermentation Unit

  

We supply with standard conical cylindrical Stainless steel fermenters,and our fermentation tanks use certified stainless steel material. All tanks and jackets inspected and pressure tested to 3 times operatiing pressure. The dimension of the tanks can be designed according to customer's requirement. Tank design pressure is 0.4Mpa and testing pressure is 0.3Mpa.

The quantity of fermenters is precisely calculated according to the fermentation cycle of different beer types. All manholes, valves, pressure gauges and fittings are fully included.

 

Bright Tank Unit

Standard stainless steel bright tanks are prepared for beer maturation, conditioning, storage and carbonation. The tank quantity is customized based on beer varieties and practical functions, complete with all necessary manholes, valves, carbonation stones, gauges and accessories.

 

Cooling Unit

Insulated glycol water tanks are provided with optional copper coils for glycol liquid storage and mixing. High-efficiency refrigeration chillers with Freon supply stable cooling energy. Sanitary centrifugal pumps are applied for glycol circulation between tanks and heat exchangers. All pipelines, fittings and insulation materials are included in the package.

 

Control Unit

Independent electrical control cabinets are configured for temperature regulation and on-off control of the brewhouse and cooling sections. Standard accessories contain temperature controllers, thermocouples, solenoid valves and other electric components. An advanced PLC touch screen control system can be installed upon special customized requests.


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 Product capacity and Scale

 

Item

Production capacity

Volume in US Gallon

Heating area

Tank diameter

 Height

ALT-100

100L/day

26US Gallon

0.5m2

650mm

1500mm

ALT-200

200L/day

53US Gallon

0.8m2

850mm

1600mm

ALT-300

300L/day

79US Gallon

1.2m2

960mm

1700mm

ALT-400

400L/day

106US Gallon

1.5m2

1060mm

2000mm

ALT-500

500L/day

132US Gallon

1.8m2

1160mm

2300mm

ALT-5BBL

5BBL/day

155 US Gallon

1.9m2

1200mm

2350mm

ALT-600

600L/day

158US Gallon

2.0m2

1220mm

2350mm

ALT-700

700L/day

185US Gallon

2.4m2

1260mm

2380mm

ALT-800

800L/day

212US Gallon

2.5m2

1260mm

2400mm

ALT-7BBL

7BBL/day

216US Gallon

2.5m2

1280mm

2450mm

ALT-1000

1000L/day

264US Gallon

2.6m2

1360mm

2500mm

ALT-10BBL

10BBL/day

310 US Gallon

2.8m2

1460mm

2700mm

ALT-1500

1500L/day

396US Gallon

3.2m2

1520mm

2900mm

ALT-2000

2000L/day

528US Gallon

3.6m2

1560mm

2850mm

ALT-2500

2500L/day

660US Gallon

3.8m2

1650mm

3200mm

ALT-3000

3000L/day

792US Gallon

4.5m2

1760mm

3800mm

ALT-4000

4000L/day

1057US Gallon

4.9m2

1900mm

4100mm

ALT-5000

5000L/day

1320US Gallon

7.2m2

1960mm

4400mm

 

 

Product advantages :
1. 304 stainless steel plate as a whole, and our stainless steel plate manufacturer is the best in China
2. The cooling efficiency of Maitreya plate jacket is greatly improved.
3. Two stage cooling mode.
4. The insulation layer material is high-grade polyurethane with a thickness of 80mm.
5. Polishing accuracy up to Ra0.4μ m.
6. Strict tank pressure test.
7. Energy conservation and pollution emissions.

 



Microbrewery Beer Turnkey Systerm

 

Product Description

 

Fermenter is also called CCT (Cylindrical Conical Tank), FV (Fermentation vessel), primary fermentor or unitank as they are used both for fermenting and lagering. Fermenting is the process during which the yeast transforms the wort into beer. Lagerings takes place after fermenting and is the time given to the beer to stabilize and age after fermenting.

Aelt Stainless steel fermenters can be individually temperature controlled through glycol jackets and are mostly equipped with accessories such as pressure relief valve, CIP cleaning jet, sanitary sample valve, manhole,etc. The design of Tiantai fermenter is based on our vast beer knowledge and especially the Conical fermenter bottom and the fact that we combine fermentation and maturation in the same vessel is very important. When calculating your fermenting and lagering capacity and configuration, sufficient time for fermenting and lagering to produce quality beers must be taken into consideration.


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Product Specification:

The Output of Brewing Equipment



Daily Output

100L

200L

300L

500L

600L

800L

1000L

2000L

3000L

5000L

Unit Type

TS100

TS200

TS300

TS500

TS600

TS800

TS1000

TS2000

TS3000

TS5000

Floor Space

15m²

20m²

25m²

45m²

55 m²

70m²

80m²

120m²

150m²

250m²

Height

1750mm

2000mm

2060mm

2700mm

2700mm

2750mm

2810mm

3500mm

4000mm

4300mm

Power

8KW

12KW

20KW

35KW

35/15KW

35/15KW

35/15KW

65/15KW

65/15KW

65/15KW

Electricity

3P 380V(220V, 110V, 415V...) 50(60)HZ;   1P 220V(120V,110V,240V...) 50(60)HZ



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BEER BREWING EQUIPMENT / MICRO BREWERY SYSTEM


Components

Specification

Milling System

Miller

Double Roller,Noise<60db

Heating System

Boiler (steam heating)

Electric or steam

Brewhouse System 

Mash / Lauter tun

Heating jacket
Material: SUS 304/316 or Red copper
1 Thermometer / tank

Boiling / Whirlpool Tank

Heat-exchanger

Plate type

Fermentation System

Fermentation Tank

Top manway/Side manway
Glycol cooling jacket

Yeast Adding Tank

SUS304 Stainless steel

Refrigerator System 

 
Refrigerator machine

With control system

Pump / valve


Ice water tank

Fluorine filling

CIP Cleaning System 

Acid Tank

SUS304 full welded

Alkali Tank

Pump


Control System 

Control Cabinet

Semi-automatic


Our brewhouse system separated to 2 vessels, 3 vessels, 4vessels and 5 vessels, capacity from 100L to 20000L, use electric or steam heat. Semi-automatic control and easy to operate. 


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PRODUCT FEATURES:

1)Our Fermentation tanks/tun available from 100L to 20000L (1 gallon to 20 gallon) and average 25% Head Space.
2) All tanks have a Dish top, 
3)Cylinder body & 60/70° Cone Bottom. 
4)Certified stainless steel(304,316) material for all tanks, with 100% TIG welded joints and seams with sanitary interior polish.
5) Dimple Plate jacket for Glycol cooling & high efficient Polyurethane foam insulated. 
6)All tanks use Tri-clamp connections, are designed for up to 14.7 PSI and tested at 30 PSI.
7) We can customize fabricate any tank to meet your brewery's space and height restrictions. 

Fermentation tanks body is provided with a sandwich or cold, heating, cooling temperature. Fill the tank with the top and bottom head(or cone) are used spinning R-angle-grinding, polishing tank wall, no health corners, and fully enclosed design ensures that the material is always under a pollution-free status of the mixing, fermentation, air breathing apparatus with hole, CIP cleaning nozzles, manholes and other devices.



Whether you are starting a business in hotel / Investing a brewery in local region / Increasing brewery production / Large brewery upgrading project, COME HERE!  A perfect solution is always for you!

             In Aelt, Quality is our culture!We pay more attention when produce the products!


We'd like to share more information with you about us, about our factory, our products, our rawmaterial, manuracutring progress etc. The quality is not only shows by the tank appearance.
Generally there are four main elements may have influence for the equipment quality: The raw material, the drawing of the quipments, the welding and polishing and the testing.
(1) About the raw material:
About the sanitary stainless steel 304 , we use 3mm interior shell and 2mm exterior shell.And we usually take the samples to test it from the government. We ensure its quality!
 
(2) About the drawing:
Generally our technician will design the suitable layout accordingly before production once our customers confirmed their orders.
Then our workshop will do the manufacturing strictly according to the detailed drawing. It is normative for every order.

(3) About the welding and polishing:
We make sure the 100% TIG welding with pure argon gas shield. We use the central system of argon, instead of ordinary gas cylinder.
The argon will help to reduce the oxygenation. After welding, they will be polished to arrive to 0.2~0.4 μm without dead corner firstly, then do acid pickling and passivation.
Which will help to remove the oxygenation on welding line; and form protection film on the steel to avoid rust. It will help you to extend the tanks life time.

Here are our advantages:
1.We are one of the biggest pharmaceutical, beverage and brewery equipment manufacturers in China with more than 10 years experience.
2.Strong productivity of kinds vessels, we can produce satisfied product according your design.
3.Advanced technology assures strong welds and smooth seams.
4.Attention to detail at every step.
5.OEM / ODM services ,we provide one-stop services from one concept to a real product , and we can offer you very competitive prices

Our Service:
1.Our market team can serve you in 24 hours, so please feel free to contact at your convinent.
2.Our dedicated engineers can supply 2D,3D drawing for you if you needed.
3.If you need to inspect our factory, we can book the hotel and make the invitation letter for you.
4.Our market team with our engineer with more than 10 years experiences together can satisfy you with any technology problem;
5.Customize machine can be offered(voltage,material,dimension,heating source and so on) 
After-service:
1.When shippment, we will supply a whole set of parts for backup.
2.If there is any parts damaged, we are surely can send the part to you in 24 hours.
3.Main machine is 3 years warranty, auxiliary machine is 12 months warranty,
4.electrical components is 18 months warranty, life long service.

FAQ:
1.Q: It's the first year(1st year) for you to produce brewing equipments?
A: No. We worked in this business for many years but it's the 1st year to generalize by ******

2.Q:How any years does your warranty ?
A:The main equipment for 3 years, auxiliary ones for 1 year. 


3.Q;What's your advantage ?
A:We are pioneer and know this business. Our 3 top-level technicists worked in this business over 10 years, 2 senior engineers worked over 8 years, workers average production experience is 3 years.

4.Q: Can you do OEM or ODM?
A: Yes, we can do.

5.Q: How to control temperature ?
A:PLC or digital display meter can control the temperature via connecting with the PT100 sensor.

6.Q: Is possible to supply installation in our country ?
A: Yes, we could supply engineer to supply installation guidance and training.

7.Q: Can your factory produce equipment according to our drawing or samples?
A: Yes, we can do.
Please leave messsage in below to get our latest quote and equipment list for beer filter or turnkey brewery. 

 




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